AC Covered Steel Coil Gondolas

One of the interesting variations of gondolas operated by the Algoma Central was their group of 52′ gondolas modified for steel coil service. These cars were outfitted with internal wooden bunks for loading the coils of sheet steel and three piece round steel covers to protect the contents from the elements. These covers were painted bright yellow, which on top of the standard black ACR gondola made for an eye-catching appearance. (Although as the covers got banged up during handling, they began to rust quite heavily and some later photos show hoods on some cars that are almost uniformly brown.)

AC 903 coil steel service gondola at Winnipeg, MB in the 1990s. James A. Brookman photo.

All told there were a total of 45 cars in this service by the mid 1980s. Roster listings are a little messy, but it appears the first 25 cars numbered 900-924 were delivered new by National Steel Car in December 1961. A total of 20 additional cars would be drawn from the 601-875 series for conversion in the late 1970s-early 1980s and renumbered 925-934 and 975-984. (Some notes in Official Railway Equipment Registers in the mid-late 1980s also show an additional 10 cars within the 601-875 series marked out as being fitted with coil bunks but not covers, and maintaining their original numbers.)

SeriesAAR Mech.BuiltNote
900-924GBSR
12/61New
925-934GBSR12/57ex-601-875;
converted between 1980-84
975-984GBSR12/57ex-601-875;
converted 1979-80

As these cars are quite visually distinctive, and important to steel products service on my mid 1980s era layout, I’ve long wanted to model some of these, and have kicked around some ideas for scratchbuilding the hoods out of styrene tube, or styrene sheet wrapped around a former, but never got around to actually building any yet.

A couple of years ago however, I acquired an Elegoo Saturn 3D printer, and decided that these coil hoods might be well suited to that application. I drew up the designs from photos and was able to print out the hoods for several cars.

The hoods were printed in three pieces similar to the real ones, including the reinforcing ribs and stacking brackets as part of the print. The crane lifting brackets on the tops of the hoods were soldered together from brass wire and small bits cut from .005″ brass sheet.

After completion, the hoods were primed and then painted yellow (Vallejo Model Air #71.002 Medium Yellow) and installed on the cars. My 52′ gondola models are all from Rapido Trains, as they are the only ones that correctly match the spacing and number of side ribs, but the hoods fit other models of 52′ gondola as well. Two cars were painted from undecorated models using decals from Precision Design Co. which match the more rounded billboard lettering style on the lower numbered 900 series cars, while the rest of the cars were factory painted Rapido cars with just renumbering into 900 series numbers, which represent nicely cars renumbered from the 601-875 series.

My fleet of AC coil steel gons now stands at seven, a respectable number which should cover my operational needs quite nicely when combined with some CN and CP coil cars. Now all that remains is some weathering, and a proper layout to run them on!

Freight Car Friday #76 – AC 238405

AC 238405 Pulpwood Flatcar
AC 238405 ex AC 2407 near Wyoming, ON November 7, 2021 My photo.

As mentioned in a previous post, blocks of loaded pulpwood flatcars have been common rolling though southern Ontario on CN M397 for the last year and a half since CN has put the south end of the former Algoma Central on mothballs. I believe that these are loaded on a busy log spur at Mead on the former ACR and routed around Lake Huron via Toronto and Chicago to get to mills in Wisconsin.

Most of these cars bear WC reporting marks, and are a wild variety of former CN-family cars from different groupings, including BC Rail, Duluth, Winnipeg & Pacific, CN, and even other Wisconsin Central and Algoma Central cars.

Most of the old Algoma Central-marked flatcars in the 2384xx and 2385xx series are also still in service, and also occasionally show up mixed in, although they are dominated in terms of sheer numbers by the hundreds of cars in the WC 237000-238xxx block.

Last Sunday’s 4-car pulpwood block on 397 contained this treat for an ACR fan. AC 238405, formerly of AC 2401-2425 series built new for the ACR in 1975 as standard 52’10” bulkhead flatcars and converted to a pulpwood car by Wisconsin Central in 1998. The original lettering is quite worn, but you can still see the original “ALGOMA CENTRAL” lettering to the right of the new car number.

Steam Generator Roof Details

Catching up on some projects that I worked on a while ago, but haven’t posted to this blog recently. One of those projects is my pair of scratchbuilt ACR steam heater cars.

I assembled the bodies, and then these sat for a while while I worked out the roof details.

The main details are of course the various vents for the steam boiler. These are placed on top of a hatch on the roof. The hatches were made with .005″ styrene sheet glued to the surface of the roof. *Good* roof photos are hard to find, most of the detail is only worked out from side or oblique shots, but I have enough to go on to make out the size and positions of the hatches. Photos also seemed to indicate the one car had an extra hatch in the middle of the roof (not sure if and/or when this was added to the car, so it may or may not have been there in the mid-eighties, but it makes for a good visual variation). A couple of bits of flat brass wire formed into lifting loops finishes off the middle hatch.

The actual steam vents were an interesting challenge to build from .010″ styrene sheet and strip. The mushroom-shaped stack ends were carefully cut and filed to shape, then assembled with simple sides, and then the top was added by curving strips cut from styrene sheet over the top. Liberal use of styrene cement and patience holding the part in place while the solvent evaporated and dried was involved.

The boxy vent was fairly simple by comparison, assembled from assorted .010″ strip and sheet. The “grillwork” on top was cut from a scrap piece of walkway material in my junk/parts box.

There’s not much more to do on this pair of cars any more before painting them, but I have a few other passenger car related projects in the works as well, and I’ll probably hold off on the painting for a bit yet until I can put a bunch of them into the shop. Need to get some appropriate shades for the grey and maroon paint…

Freight Car Friday #75 – WC 237703

WC 237703 (ex AC 2489 nee NAFX 53201) westbound with a load of northern Ontario logs at Sarnia, ON August 2, 2021

Since sprint of 2020, when CN mothballed the former Algoma Central line between Sault Ste. Marie and Hawk Junction (no freight has run south of Hawk since April 2020) loads of pulpwood in AC/WC flatcars have been a relatively common sight running through southern Ontario on Toronto to Chicago train M397. A log loading operation at Mead (former location of the old Newaygo sawmill that operated between 1974-85) is one of the only major customers on the former AC line, and with the line unused south of Hawk these loads take the long route to northern Michigan/Wisconsin via Toronto and Chicago.

It’s not uncommon to actually see AC-marked pulpwood cars mixed in with the WC ones – most of the AC 238100, 238400, and 238500 series cars are still active – but this WC car in particular happened to catch my eye out of a block of nine loaded WC cars on August 2nd’s CN M397 through my hometown of Sarnia.

The WC 237000-238000 series of converted pulpwood flatcars is a wild range of old flatcars from many previous CN-family (mostly DWC and BCOL, but also other former CN and WC cars) rebuilt and renumbered with very little organization to what prior groups the cars are pulled from, just renumbered into the series as they’re converted.

The orange colour of WC 237703, and some of the paint patchwork underneath the most recent patches for the new WC number and the log bunks suggested a North American Car Co. (NAFX) heritage – likely via AC 2476-2494 series. Some cooperation on facebook with a couple of guys with access to the UMLER (Universal Machine Language Equipment Register) – the common electronic equipment database used by North America’s railways – helped confirm that the previous identity of WC 237703 was in fact AC 2489, and its original number before being acquired by the Algoma Central (in 1994) was NAFX 53201 (from NAFX series 53200-53249).