Scale Test Car 10302 and AC&HB Pressed Steel Car Ore Hoppers

In the early 1980s, the Algoma Central rostered a single scale test car, for testing the calibration of track weigh scales, that was also a historical artifact from the earliest days of the railway.

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Scale test car AC 10302 was originally built new in 1901 for the Algoma Central Railway as an ore hopper in series AC 4201-4399 (odd numbered only) and is the only remaining survivor of the original fleet that served the iron ore mines of the Wawa range at the beginning of the 20th century.

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This ancient car was pretty much celebrating its 80th birthday when photographed in active service at Wawa in March 1981 (photographer unknown, my collection), present to test the calibration of the local scale. Amazingly, this car still survives to this day, its existence having been discovered by members of the Canadian Historical Railway Association in the 1980s and acquired for preservation at the Canadian Railway Museum/ExpoRail in St.-Constant, Quebec as an extremely early example of an all steel hopper car. While restoring the car, volunteers actually managed to find traces of the previous Algoma Central & Hudson Bay Railway lettering, and this was recreated and restored.

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(Above photo at ExpoRail in St-Constant, QC., courtesy of Michael Eby.)

Roster information is a little spotty for the early years, but there appear to have been 200 such cars built in 1900-1901 for the AC/AC&HB, and another 100 were acquired second-hand in 1916 from the Duluth & Iron Range Railroad in Minnesota. They seem to have been eliminated from the roster by the early 1930s.

Based on the best information available, the following roster information is compiled:

Series Qty. Build Date Notes
(Original Series 1900-1904):
3101-3150* 50 1900 re# 4001-4050 /1904
3151-3200* 50 1900 re# 4051-4100 /1904
4201-4399 (odd) 100 1901 re# 4101-4200 /1904
(Secondary Numbers 1904-1933):
3901-4000 100 1901 ex-D&IR 3050-3399 series /1916
4001-4050 50 1900 ex-3101-3150* /1904
4051-4100 50 1900 ex-3151-3200* /1904
4101-4200 100 1901 ex-4201-4399 /1904

Some questions and a lot of unknowns still exist here though as some sources list the original two 1900 groups as AC 3001-3099 and 3101-3199 (both groups odd numbers only) instead of the AC 3101-3200 (unbroken) series I used above, but a builder’s photo exists which shows car ACR 3200, which is not accounted for under the apparent odd-numbers only numbering scheme suggested for the original cars. The next year in 1901 another 100 cars were acquired numbered AC (or AC&HB) 4201-4399 (odd numbers only). The entire mess was renumbered around 1903-04 to AC&HB 4001-4200 (unbroken) to clear up the jumbled numbers. Another 100 cars acquired secondhand in 1916 from the Duluth & Iron Range Railroad were slotted directly under the existing cars as ACR 3901-4000.

The ACR 3200 builder’s photo also shows a completely different style of lettering than the restored lettering on AC&HB 4341 above (and displaying the railway’s original name as only “Algoma Central Railway”, not the later “Algoma Central & Hudson Bay Railway”); and Dale Wilson’s newest book “More Black Bear Tracks” has a 1917 photo of ACR 3903, one of the ex-D&IR cars, with a simplified paint job with only “ACR” initials and basic car data.

These ore hoppers were primarily used to transport iron ore from Algoma Steel’s Helen, Magpie and Josephine mines in the Michipicoten Iron Range around what is today the Wawa area to the ore dock at Michipicoten harbour. However the last of these mines shut down in the early 1920s and Helen Mine wouldn’t be redeveloped until nearly two decades later in 1939 at which point a “new” fleet of secondhand twin hoppers from various American roads was acquired to handle this service, making it all the more amazing such a relic ever survived.

Iron ore and coal traffic on the Michipicoten subdivision

In the late 1890s industrialist Francis Clergue was building his business empire in Sault Ste. Marie when in 1898 a prospector brought a lump of ore to the attention of Clergue’s company and the rest, as they say, is history – albeit one with its share of bumps and bruises along the way and not necessarily a happy ending.

Early Years

In response to the ore discovery, in 1899 Clergue chartered the Algoma Central Railway and built a twelve mile line from a harbour at Michipicoten to the newly established Helen mine, a few miles northeast of what is today Wawa. Another mine (Josephine) was established a couple years later several miles further east. The harbour at Michipicoten featured a large 275′ wooden ore dock with a 600 ton capacity and a long curving approach trestle, as well as a 600′ commercial pier with a large warehouse and passenger station. Steel ore cars built in 1899-1901 were acquired new from the Pressed Steel Car Co. in Pennsylvania.

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Michipicoten harbour around 1900.

Within a few years however, cracks began to appear in the ACR’s parent company, the Lake Superior Corporation, and in 1903 Clergue’s empire suffered a spectacular financial crash. Most iron mining activities came to a stop and Helen mine was abandoned. Not much happened on the Algoma Central for the next several years, with the railway and other various companies in the Lake Superior Corporation family entering a slow period until about 1909.

In 1909-1910, fortunes took a turn for the better. Construction was restarted on the main line from where it had been abandoned in 1903 some 70 miles north of the Sault, and by 1914 had been completed to Hearst. The line to Josephine mine was rebuilt and extended towards what would become Hawk Junction, and a new 9 mile long spur was built in 1910 from a point between Wawa and Josephine to access the new Magpie mine. The ore at Magpie was lower grade than what was mined at Helen, and extensive ore processing facilities were constructed at the mine to upgrade the ore. While Josephine mine seems to have never truly amounted to much, Magpie mine was a strong source of traffic for several years and additional steel ore cars were purchased secondhand from the Duluth & Iron Range Railway in 1916. Also in 1910, an pyrite mine was established by Madoc Mining near Goudreau, north of Hawk Junction with product shipped to the harbour at Michipicoten – mainly in wooden ore hoppers assigned to this service.

Ultimately however, Magpie shut down in 1921 bringing an end to iron mining in the Wawa region once again, and in about 1925 the pyrites operation at Goudreau also shut down. Through the rest of the 1920s the railway would be sustained by pulpwood revenues.

Coal and Fuel

In 1929 the remains of the abandoned ore dock were removed and replaced by a large coal dock with a travelling unloading bridge structure to unload coal from bulk freighters. The majority of the coal brought in to the port would be loaded in CN cars to be shipped to various northern Ontario terminals for locomotive fuel. This traffic would keep the port quite busy and in 1943 the dock was significantly expanded.

Dieselization during the 1950s was the death knell for coal being handled via this port, and the traffic declined throughout this decade, eventually ending some time in the 1960s at which point the coal handling equipment was removed. A small Imperial Oil tank farm was built at the habour in the early 1950s to bring in diesel fuel via tanker vessel which maintained some fuel traffic, but a few tank cars was a far cry from train loads (literally) of coal.

The Return of Iron Mining

In the late 1930s, Algoma Steel began an aggressive expansion and bold moves were made to redevelop the mines in the Wawa area. In 1939, nearly 20 years since that last ore had previously been mined in the area, the mine at Helen was redeveloped and a new ore processing plant was constructed at Wawa. Raw ore was shipped from the mine(s) to the sinter plant, and the processed ore was shipped either by rail to Sault Ste. Marie or to Michipicoten harbour where a large new unloading trestle and loading equipment were built to load ore into lake freighters. Large numbers of steel hoppers were acquired secondhand from various roads in the United States, the railway’s old fleet of 1900-built ore cars being long gone, and would have been massively obsolete anyway by then.

Then in that same year Hitler’s Germany invaded Poland, and suddenly a resource hauling railway serving a steel mill became a rather hot property indeed. (It’s entirely possible that the politically savvy head of the Algoma Steel Company, Sir James Dunn, may have anticipated the conflict in attempting to redevelop the Wawa mining industry from 1937-39.) The boost that the wartime revenues gave the railway carried through after the end of the conflict with the railway continuing strong through the 1950s and 1960s. In the early 1960s the principal amount on the construction bonds to build the railway was finally paid off and the company paid a dividend to shareholders for the first time in its entire history.

During the early 1940s an attempt was made to redevelop the old Josephine mine as well, with work begun in 1941 on draining a lake and sinking new underground mine shafts. Ore began shipping out of the mine in 1945, unfortunately soon after a collapse of large section of the mine brought a final, permanent end to the works at Josephine. Other mines were developed though, such as the open pit Sir James mine, reached via the three and a half mile Siderite spur and operating through the 1950s.

During the 1950s facilities at the Helen mine were significantly upgraded, with a new underground mine shaft being developed at the site (The George A. MacLeod mine). A bucket tramline had been built in the 1940s or early 1950s to carry raw ore from the mine to Wawa and this was replaced later with a high capacity conveyor system that brought the ore directly from the underground MacLeod mine to the sinter plant. The unloading trestle at Michipicoten harbour was also upgraded in the 1950s to a conveyor system from a dumping pit for the railcars.

An indication of the importance of the facilities at Michipicoten during the 1950s is that the railway built new diesel locomotive servicing facilites at Brient (the yard for the harbour, just under a mile up the hill), although by the 1970s ore was shipped to Algoma Steel entirely by rail year-round, and the ore handling facilities, as well as the coal dock, the old commercial dock (as pulpwood shipments also switched to an all-rail basis in the late 1950s) and the Brient yard were all abandoned. (The old ore trestle doesn’t seem to have been actually demolished until the late 1980s.)

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March 1981 view of Wawa yard. The main sintering facilities are to the left. The structures in the centre of the photo are part of the conveyor system that delivers ore from the mine to the plant, and the buff coloured building at right is the ACR station. Photographer unknown, slide in my collection.

In the early 1970s however, some new traffic began using the former coal dock at Michipicoten: limestone, deposited by self-unloading vessels, would be shipped to Wawa for blending with the sinter. Coke and even some additional grades of iron ore for blending with the Wawa ore were also handled via Michipicoten harbour through the 1980s and 1990s.

During the late 1990s however, Algoma Steel began switching over to using higher grades of iron ore mined in the Michigan Upper Penninsula, and in 1998 the mine and sinter plant at Wawa closed down, bringing a final? end to iron ore mining in the area, at least for now. With the sole source of traffic on the branch eliminated, the railway filed for abandonment of the line, and in 2000 the tracks from Hawk Junction to Michipicoten were removed.

Freight Car Friday #34 – Iron Ore Hoppers (HLMX)

Rounding out our look at hopper cars in the Tilden iron ore pellet service over the last two weeks, is this look at the current cars in use in this service.

In 2004, the bulk of the cars in this service were leased hoppers from GATX. In my 2013-14 visits, the primary fleet was composed of cars leased from Helm Financial (HLMX), or subsidiary Helm-Pacific (HPJX).

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The most common cars in the train by far were these plain looking HPJX cars.

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The next most prominent car by numbers were these former Chicago & Northwestern hoppers now marked with Helm’s primary HLMX reporting marks. Apart from some graffiti on some of the cars, the original paint is in pretty good shape and you can see the Trinity Industries builder’s logo above the middle hopper bay.

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There was also a small handful of these interesting little twin bay hoppers, which really stood out from the rest of the train due to both their striking orange colour and comparatively small size compared to the large three bay cars. I photographed at least five of these in this one train.

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While the train was primarily leased cars from Helm, rounding out the mix were a few odd CN family cars including a pair of Bessemer & Lake Erie cars like this one, and at least one SSAM hopper as featured in last week’s posting.

All photos in this post taken July 12, 2013 in Sault Ste. Marie, ON.

Freight Car Friday #33 – Iron Ore Hoppers (WC/SSAM)

This posting is a bit of an add-on to last week’s Freight Car Friday.

Mixed in with the leased GATX hoppers featured last week were a number of Wisconsin Central hoppers and even a pair of ex-Ontario Northland AC 8600 series hoppers. This post highlights the various WC series seen. Multiple examples of each series depicted below were seen and photographed, but only one representative will be shown here.

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This first car was quite obviously a former Burlington Northern car, built by Bethlehem Steel. From series WC 33000-33199.

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This next car represents a series of cars built by Pullman-Standard for Kansas City Power & Light (KCLX). The SSAM reporting marks it now bears are for WC subsidiary Sault Ste. Marie Bridge Co. Series SSAM 33250-33374. At least one of this series was also seen and photographed in my summer 2013 visit.

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This second variation of SSAM hopper appears to be a Greenville built car, of unknown origin. (Possibly also ex-KCLX?) Series SSAM 33700-33919.

All three photos August 18, 2004 in Sault Ste. Marie.