Steam Generators: One step back, one step forward

Sometimes a project takes a step back before going forward. It can be easy and natural to only share successes, but mistakes are also a source of learning.

The Algoma Central’s quartet of home built steam generator cars were built in 1951-52 using the frames of old 40’ steel braced wood boxcars. These wood boxcars were a pretty good match for the Accurail car and I have a trio of these decorated for the AC using CDS transfers. In building these scratchbuilt heater cars, I built them to fit the same Accurail 40’ boxcar underframe, since the real cars were built on the same boxcar frames.

Except…

With the .040” styrene walls of the scratchbuilt body married to the Accurail frame the overall width of the new body was only equal to the width of the wooden sheathing of the original box and did not take the width of the car bracing which would have been attached to the outside of this. The original scratchbuild was FAR TOO NARROW and at least a foot or more narrower than the other passenger cars they will run with.

This major error has really bothered me, as while otherwise the cars built up quite nicely so far, the too thin bodies can’t be unnoticed. So being unhappy with its current state, the project was shoved off to the side for a while.

Teardown and disassembly of assembled car to salvage the sides.

This past week I pulled the cars from the back of the workbench and resolved to correct the mistake and move forward on the project again. The sides turned out well and I didn’t want to throw the entire project out and re do that effort, so the ends and roof were cut away and the corner trimwork removed with a razor blade. A few minor pieces such as the doors and aftermarket detail parts for the electrical plugs were removed from the original ends and salvaged for reuse. New, wider versions of the ends were fabricated and reassembly of the cars is now well on its way.

Old (left) and replacement (right) car ends.

New underframes will have to be scratchbuilt next, and then hopefully I can continue with fabricating the roof vents and other details for the generator, which I had started but put aside when it became obvious I didn’t want to continue with the original bodies.

Scrapped steam generator components.

More to come hopefully, now that this project is rolling again…

Freight Car Friday #71 – CN 557417 Model

CN 557417 is a 52′ inside length combination plug + sliding door boxcar built in the mid 1970s for lumber and forest products service. It’s part of a large group of such cars (740 cars built in three orders between 1973-1974), but its paint job is one of a kind.

This car was one of 4 boxcars painted by CN in 1984 as a promotion for the upcoming 1986 World’s Fair in Vancouver, BC, branded as “Expo86” by the event organizers. Each car was painted in a similar black and white scheme with 4 diagonal coloured stripes, although each of the 4 cars was in a different colour.

The four cars to be painted this way were:

CN 557417 – blue stripes (52′ combo-door boxcar)

CN 557420 – purple stripes (52′ combo-door boxcar)

CNIS 417093 – green stripes (52′ single-door boxcar)

CNIS 417225 – orange stripes (52′ single-door boxcar)

Also painted in the Expo86 scheme was SD40-2 5334 with multi-coloured stripes (yellow, green, blue and purple).

The model was built using a Kaslo Shops resin kit for a CN 52′ combo door boxcar which matches the prototype and painted and lettered using a decal set from Highball Graphics (this set appears to be now discontinued). This was a challenging paint job, requiring a lot of masking (including diagonal masking to paint the stripes) over the raised details of the car doors.

Since I’m modeling 1985, the car’s paint job is still pretty fresh so the car just received a clear coat and will remain un-weathered. Eventually the car will see service on my future layout hauling lumber, plywood and other forest products from mills on the CN beyond Hearst westbound via Oba or south to the United States via Sault Ste. Marie. It’ll be an eye-catching change from the regular CN brown boxcars hauling paper and lumber out of the north.

Freight Car Friday #70 – GBW 8077 Model

This car started out as an Athearn RTR boxcar factory decorated for the Providence & Worcester Railroad which I picked up “used”/new in box at a train show about a year ago specifically with this patch job in mind. It was weathered, patched and re-stencilled following a 1989 photo on rr-fallenflags.org. I have a certain fondness for shortline boxcars and patched out reporting marks of cars in second-hand ownership and I’ve been working on collecting a few appropriate cars from nearby US connections that can fit in to my area and era. These ex-PW cars, as well as other cars from the New Orleans Public Belt (NOPB), East Camden & Highland (EACH) and Wabash Valley (WVRC) Railroads, were acquired by the Green Bay & Western in the early 1980s.

Weathering was done in a few layers/stages. The body was given a general airbrush grime coat (with particular concentration along the lower edges and some vertical “wheel spray” patterns on the car ends) and the rust effects on the door were hand painted with acrylics and a fine-tipped brush. The original reporting marks were painted out with some SOO red I had on hand and new reporting marks and numbers added with Microscale stencil alphabet decals. A bit of work with pan pastels blended the rusty areas, added some streaking off the ends of the door tracks, and added light surface rust to the galvanized steel roof. A final coat of Flat Haze sealed the decals and pastel effects and slightly dulled and faded the body colour.

Painting/Weathering Modern Gondola Interiors

If you actually look at most modern gondolas out there today, you’ll find that most open top cars from the last 30 years or so actually don’t have any interior paint or coating, but instead the interior of the cars are raw, unpainted steel (other than perhaps some overspray from the painting of the exterior of the car).

Of course, with some exceptions, most model cars do not reflect this and instead of masking and painting the interior a rust or brown colour (which would really still need to be painted/weathered for a proper rusty steel look anyway) the whole car, interior and exterior, is painted the body colour.

I was having a bit of a painting and weathering weekend this weekend, and got out this sextet of Atlas Trainman SIECO gondolas to paint the interiors “rust”.

Six Atlas Trainman gondolas with the interiors painted to look like bare steel with rust. (Exterior weathering still to be done in this shot.)

To get a good steel colour, I start by giving the inside of the cars a good base coat of Gun Metal. This gives a nice dark metallic colour as a base to work on. Then the rust colouring is added with several very thin coats of Rail Brown, Roof Brown and Rust. These brown/rust coats should be very light and thin, not going for solid coverage and allowing the lower colours to show through. The layers of colours and natural variation created by the light, uneven coats of brown/rust provide a nice rusty steel look.

I may complete the weathering with additional application of rust-coloured powders and some bits of debris from former loads, but the basic painting of the interior to change it from the main body colour (bright blue for the two GTW cars) to something that looks like unpainted steel really gets the cars popping with minimal effort.

A couple of updated modern wraps

Just added a couple of new current-day lumber wraps added to the collection.

Rayonier Advanced Materials (RYAM) is a new one on the scene in northern Ontario/Quebec. In November 2017, Tembec, which has assembled a large network of lumber and paper mills in both Ontario and Quebec announced the sale of the company to Rayonier, with the operations re-branded as Rayonier Advanced Materials, or RYAM.

Rayonier Advanced Materials – RYAM – 2018+ (was Tembec)
PDF | XLSX Prototype

The next wrap is an updated Resolute Forest Products wrap, which updated and simplified their style a bit in late 2017.

Resolute Forest Products – 2017+ (was Abitibi-Bowater)
PDF | XLSX – Prototype

Final one for now is a new wrap for a Quebec producer Chantiers Chibougamau, based in Chibougamau in northern Quebec. (Tall 3 1/2′ bundles)

Chantier Chibougamau (Chibougamau, QC) – ~2013-2017
PDF | XLSX Prototype

And of course, the entire archive of lumber load wraps can be found here:
Lumber Loads