Conrail Lumber Loading Reference Guide

Many thanks to Ryan Krengel for sending this in to me to add to my archive of lumber load information. Ryan is a professional locomotive engineer for CSX in Illinois, and he offered to send me these photocopied pages of a supplemental pocket reference produced by Conrail for their workers and customers with diagrams of how to load and secure lumber on flatcars.

The guide contains about 20 pages (originally about 4×6″ size) of neat little sketch drawings of several variations of loading and securement methods for different sizes of wrapped lumber bundles, with details of things like what size lumber to use for the vertical stabilizers, stakes a guide rails, and how the bundles are strapped together.

Altogether just a gem and a great resource for studying how lumber loads are secured.

Woodchip Traffic on the ACR

Wood chip traffic on the ACR primarily derived from the sawmills and Dubreuilville and Mead. Both mills were large sources of chip traffic – although not at the same time.

Newaygo Forest Products (Mead, ON)

In 1974 Newaygo Forest Products built a new modern mill 20 miles south of Hearst on the ACR at Mead to produce lumber and wood chips for export to the United States. The woodchips would be shipped to a paper mill in Appleton, Wisconsin.

To supply cars for this traffic the Algoma Central purchased 89 cars from National Steel Car in 1974, with unique ACIS reporting marks designating them under some customs rules or regulations for International Service. A further 23 cars with regular AC reporting marks were added in 1980.

These large capacity cars, the biggest cars on the ACR roster and painted a unique pale green colour with yellow end doors and “billboard” lettering cut a striking appearance, and travelling over almost the entire length of the railway and into Michigan and Wisconsin, there are several good photos of both of these car series available.

They seemed to ship up to about half a dozen cars at a time from Mead, and extra empty cars would often be stored in the siding at Horsey or Coppel, on either side of Mead.

ACR from Blair 029

ACIS 1433, one of a few survivors from the Algoma Central’s woodchip car fleet at Steelton yard in 2001. Blair Smith photo.

The mill at Mead shut down in 1985 bringing this traffic to an end.

Dubreuil Forest Products (Dubreuilville, ON)

In about 1986 or 1987, Dubreuil Forest Products installed a new chip spur and loader at their mill at Dubreuilville to load woodchips for the pulp mill on the Canadian Pacific at Marathon.

Cars for this service were 52′-60′ gondolas provided from Canadian Pacific. Over 100 cars were provided, with empties stored in the sidings at Goudreau and Wanda north and south of Dubreuilville to protect the loadings at the mill.

AC_switchlist_FZ_02-17-91

1991 switchlist showing cars in the transfer track at Franz. The dozen empty CP 343xxx series gondolas listed are woodchip cars for Dubreuilville.

Despite the large numbers of car loads involved, since they operated only between the interchange at Franz and the mill at Dubreuilville about 10 miles south, and both locations being a bit more than just slightly off the beaten path, this traffic wasn’t too visible and I haven’t seen much in the way of photographs of these cars in ACR trains, unlike the much more visible AC/ACIS woodchip gondolas that were used to service the Newaygo mill. Fortunately the cars have been well photographed in other locations, particularly as many survivors have recently been used in tie service.

cp343621_3

A common variation of CP’s woodchip gondolas rebuilt from a 52′ gondola with extended sides. Bill Grandin photo.

During the 1990s, the AC (and later WC) ran an weekday evening “Franz Turn” out of Hawk Junction to switch lumber and chip loads at Dubreuilville and the interchange at Franz.

The mill at Dubreuilville closed in 2007.

Lecours Lumber (Calstock, ON)

After Newaygo shut down their operations at Mead, the fleet of AC and ACIS woodchip cars were sold off, with many cars being transferred to Newaygo for use on other operations.

One place where ex-Algoma Central cars with Newaygo (NFPX) markings seemed to show up regularly in the 1990s and early 2000s was at the Lecours Lumber stud mill west of Hearst, on trackage now operated by Ontario Northland. These chips apparently headed down into the US somewhere, so by a curious twist of fate, these ex-Algoma Central cars continued to operate over the former Algoma Central rails for several years.

ACR from Blair 034

NFPX 1511 with a load of woodchips at Steelton yard, 1999. Blair Smith photo.

I’m not sure when this service ended (or if indeed it still continues on a periodic basis) but in my few visits to the area over the last few years I’ve never seen any chip cars.

Freight Car Friday #48 – AOK Pulpwood Flatcars

aok607051

These two cars represent a series of pulpwood cars currently in service hauling logs from the former Algoma Central to mills in Michigan or Wisconsin. A close look at the car shows that these were rebuilt from older V-deck pulpwood cars with extended bulkheads and side stakes for handling larger logs.

The top photo was taken on September 30, 2013 at Hawk Junction, while the photo below is at Sault Ste. Marie on July 12, 2015. The above cars would have been set off at Langdon siding just south of Oba, where a significant loading operation was going on.

The AOK reporting mark officially belong to the Arkansas-Oklahoma Railroad, but in this case marks these cars as being leased to the railway from Greenbrier Leasing.

IMG_3107

Pulpwood and log traffic on the ACR

Pulpwood (that is, raw logs of a grade and size suitable for use at a paper or pulp mill) has been a staple of the ACR’s traffic since it first began construction in 1899. Large amounts of pulpwood were shipped to the paper mill in Sault Ste. Marie and much exported to mills in northern Michigan and Wisconsin as well.

Before I continue, I’d like to give a shout out to Bruce Gignac and Reg Fitzpatrick, former ACR employees who answered a few of my questions here and confirmed some information. Thanks guys!

Newaygo Forest Products

Newaygo Forest Products operated large pulpwood cutting operations north of Hawk Junction with large logging operations and loading spurs in the Mosher and Mead areas. Newaygo also had an additional spur at Trembley, just west of Wawa on the Michipicoten subdivision. Logs from Newaygo spurs were mainly shipped south for export to paper mills at Appleton and Neenah, Wisconsin.

In 1974 Newaygo established a modern sawmill at Mead to produce lumber and woodchips. While this mill was in operation, most of Newaygo’s pulp log traffic was now sent here to be turned into woodchips for export to Wisconsin (more on that later) instead of sending the raw logs south from Mosher. Logs cut around Mead were also processed at the new mill, and a couple of previously listed Newaygo spurs north and south of Mead were removed from the timetable in the late 1970s.

During the 1960s while logs were being loaded for shipment south to the US, most of the export log loading at Mosher was done at the Mosher north spur, at mile 218 (connecting to the house track and siding). After 1974, with logs being shipped north instead to Mead, most loading was done on the Mosher south spur at mile 217.3 just south of Mosher station.

Some logs from Mosher were also sent to the J.D. Levesque plywood mill in Hearst.

Reg Fitzpatrick also mentioned another interesting occasional movement of pulpwood from Mosher in the 1980s. Using privately owned pulpwood cars provided from Kimberly-Clark in Terrace Bay (bearing KCWX reporting marks) some pulpwood was sent from Mosher via Franz to Ontario Paper in Thorold, ON in southern Ontario’s Niagara Penninsula region. Apparently up to 15-20 cars at a time would be loaded for this service, but only three or four times a year (roughly 60 cars/year). Occasionally a rejected load from the paper mill would be sent back to the ACR and these would be sent to Dubreuilville. (Interestingly, some of these same cars were later purchased and assigned to the ACR by Wisconsin Central in the late 1990s.)

Newaygo shut down the mill at Mead and most of their other operations in Algoma County in 1985.

Abitibi Paper (later St. Marys Paper)

Providing pulpwood to the pulp mill established in Sault Ste. Marie in the 1890s by industrialist Francis Clergue (who also developed much of the other early industry in the Sault including the railway, hydro-electric power company and Algoma Steel) was pretty much the reason the line was originally driven into the forests north of the Sault. Originally a component of Clergue’s Consolidated Lake Superior Corporation, in later years the mill was operated by Abitibi Pulp and Paper, and later independently as St. Marys Paper. Its fortunes declining, the mill closed down for good in 2007 and has since been demolished, except for some of the original heritage structures from the late 19th century.

M_Turney16_1995

A southbound freight arrives at Steelton yard in the early 1980s with a significant amount of pulpwood, likely for the Abitibi Paper mill. Morgan Turney photo.

Several different spurs owned and operated by St. Marys Paper are listed in the official employee’s timetables, with notable operations at or near Millwood (just north of Agawa siding), Limer and Trembley. This however, doesn’t necessarily tell the whole story, as quite often pulpwood was also loaded at the house track at several different sidings along the line, and this wouldn’t be additionally listed in the timetable. Batchewana, Mekatina, Regent and Frater are a few sidings definitively known to have hosted significant pulpwood loading operations, usually by private contractors but in many cases shipping to St. Marys Paper.

Other

In addition to Newaygo and St. Marys Paper, probably the biggest shippers and receivers of pulpwood on the ACR, several other mills on the ACR also received logs by rail.

In Searchmont there was a veneer mill operated by Weldwood Canada (later G.W. Martin). Log spurs operated by the same company were located at Eton. This mill shut down around 1990.

In Sault Ste. Marie there was a lumber & veneer mill operated by Weyerhauser in the early 1980s. (Originally established in 1948 as Roddis Lumber & Veneer, and sold [by Weyerhaeuser] to G.W. Martin in the mid 1980s, and later to Lajambe Forest Products, Agawa Forest Products (E.B. Eddy) and Domtar, and still operating today as Boniferro Mill Works). This mill likely received logs from a few locations, and there was a Weyerhaeuser spur at Achigan (mile 42) during the early 1980s (spur listed under G.W. Martin in the late 1980s). I’ve seen a number of photos such as the one below with loads of larger logs, mostly shot in or near Sault Ste. Marie. I’m guessing that the Weyerhaeuser mill is a likely destination for these although I honestly don’t know for certain. I’m not sure where these logs are loaded either, but this very nice Dave Beach photo shows that at least some of them come from north of Montreal Falls (mile 92).

M_Turney19_1995

The Steelton yard switcher shuffles a cut of cars of logs. Early 1980s photo by Morgan Turney.

After the Wisconsin Central takeover in late 1995 or early 1996 a new oriented strandboard (OSB) mill opened at mile 153 north of Perry siding. Video and photos that I’ve seen do show that logs were shipped here by rail in AC flatcars, but I’m not sure where from. This mill closed sometime around 2007 due to the general decline in the northern Ontario forestry industry in the early 21st century.

The sawmill at Dubreuilville did not general receive much in the way of logs by rail, as their cutting rights were close to their mill and mostly delivered by truck.

scan0009

Loading pulpwood on the team track behind the freight shed at Hawk Junction, March 1981. Photographer unknown, slide in my collection.

In addition to isolated spurs owned or operated by specific companies as above, there are several smaller logging companies that show as operating their own spurs – these smaller companies would likely have sold their logs to the area mills in Searchmont, the Sault or Michigan. Also as mentioned above in the St. Marys Paper section, a lot of pulpwood was loaded at house tracks at various locations and wouldn’t be reflected in the “Loading Spurs” section in the timetable.

SAMSUNG DIGIMAX 360

Pulpwood flatcar owned by Besse Forest Products. Besse operated a loading spur beside Steelton Yard in the early 2000s for export pulpwood. At Sault Ste. Marie in August 2004. My photo.

Columbia Forest Products was another company that had a pulpwood loading operation on the ACR’s property behind the Steelton car shops in the late 1990s and early 2000s; Columbia also operated the plywood mill in Hearst from 1995, and presumably these logs loaded in Sault Ste. Marie would have been shipped north over the railway to the mill.

Operations Today

Today the paper mill at Sault Ste. Marie and various forest products mills at Searchmont, Limer, Dubreuilville and Mead are all closed, but there is still some loading of pulpwood for export to Michigan and Wisconsin.

When I rode the tour of the line to Hearst in 2013, I noted active operations at Odena (mile 10), Eton (mile 120) and Langdon (mile 240, just south of Oba). This summer I also heard southbound freight 574 on the radio doing some switching of log spurs at or near Regent siding (mile 89).

IMG_7496

Log spurs at Eton, September 30, 2013. My photo.

There’s also some current movements of pulpwood from one of the spurs/sidings (not sure which) on the former ACR to somewhere in Quebec (I’ve not yet been able to determine exactly where these are going). These travel up to Hearst where they are routed over the Ontario Northland into Quebec via Rouyn-Noranda.

Also, across town at the Huron Central yard, pulpwood is loaded for shipment to the Domtar mill at Espanola. While this is not really related to the ACR per se, I’m not sure if logs for this mill were also loaded at locations along the ACR at times as well.