AC 2915

Here’s another AC 40′ box I finished some weathering on last night.

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Like the others earlier this week, this was a TrueLine Trains Ontario Northland boxcar with some custom painting (the large patches over the logo were done by hand to try to simulate how the logos were painted over with a paint roller, and smaller patches over the reporting mark and number masked and airbrushed) and then weathered with a combination of pan pastels and a bit of grime airbrushed along the lower edge of the car and on the car ends.

Interestingly, Ted Ellis has an early 1990s photo of this car on his site where it looks like the number on the car end actually reads 2907. So it appears that this car has changed identities along the way. It looks like it may have been acquired from the Ontario Northland as AC 2907, possibly renumbered into a 10000 series work number and then reassigned back to the general pool and renumbered 2915, possibly replacing a different car that was the original AC 2915. (Dale Wilson sent me an older photo of 2915 that shows a completely different pattern of paint patching, and it’s the same side as Ted’s photo, so it’s clearly not the same car.) I reproduced this confusion on my model as well. Like Ted Ellis’s photo, the numbers on the ends of my car read 2907, but on the sides on a prominent black patch it’s no. 2915.

Newaygo Lumber Loads

So a couple months back, I showed the first few completed blocks representing wrapped lumber bundles for Newaygo Forest Products which operated a sawmill at Mead from roughly 1974-1985. Well over the last two months, that small pile of about half a dozen blocks has turned in to a much larger pile of blocks in four different lengths, and I’ve been able to start building the first few loads.

This is the first full-size load completed and I probably have enough material for at least 8 to 10 more.

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The blocks are glued together into a solid mass with scale stripwood spacers between the blocks, paying close attention to how the blocks align and staggering different lengths to represent how the load would be secured as a cohesive unit. In the model world, the load is all glued together, but in the real world it’s all held together with strapping. (Spend some time studying older photos of lumber loads on standard (not the modern centre-partition lumber cars which are loaded a little differently) flatcars to see how the bundles are secured together.) The strapping on the model is represented with 1/64″ wide Chartpak graphics tape, which actually roughly scales out to about 1.5″ wide, not too oversize.

It’s taken a LOT of work to get to this point (researching, creating the graphics on the computer when I’m not an expert at graphics design and drawing programs, cutting all the blocks (actually that part just took an hour or two), **sanding** all the blocks (and this week’s Blu-ray movie selection(s) are…), gluing the paper wrappers on all the blocks, cutting the stripwood spacers for the load, finally building the load, and applying the strapping details) but the end result totally kicks the pants off some generic block of plastic or resin, the graphics actually match the particular prototype mill that the railroad served, and each load can be a little varied and completely unique from each other. This load ended up with a slight gap in the top row. I plan to have others with the small gaps at the ends, hopefully a few that are actually solid, and at least one with only a half row on the top.

I’ve also made four of these little loads for the 40′ cars based on a pair of late 1970s photos.

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These cars were non-interchange though at this point, so presumably anything being shipped on these would have to be transloaded in the Sault. These small cars also have about a third of the capacity of the larger, more modern 52′ bulkheads so they probably won’t get used regularly, but might be thrown in occasionally for some variation. The rest of the loads I build will all be for the larger cars that will typically be used.

Woodchip Gondola Basic Underframe and Body Assembly

Another project starting to look like something.

I’ve been slowly working on the basic underframe for these three cars over the last several weeks, and this afternoon I got the all of the body components put together.

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There’s a lot of underframe & body details to do yet, obviously, but with the main pieces assembled into bodies, they at least start to give the impression of what these will look like.

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A trio of (almost) finished 40′ AC boxcars

Enjoying a weekend at home by myself to get back into a few projects. One project that received a fair bit of attention today was finishing off the paint, lettering and weathering on a few of the Algoma Central 40′ boxcars I’ve had in progress for a while. Three cars are now basically complete, with three more in various stages of lettering (included the 9′ door rebuild which will become AC 2917. It’s now on the workbench in green and yellow and half lettered. A little ways to go on that one yet.) When all six are complete, I’ll have four 2900 series general service (but still non-interchange) boxcars and two 10000 series work supply/tool cars.

Here’s a few roster shots of the three finished cars. They’re all TrueLine Trains Ontario Northland NSC 40′ boxcars with custom paint patches and lettering. Weathering is a combination of airbrush and pan pastels.

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AC 10352, tool/supply car. The prototype car also has turbine style roof vents and a step below the door which will have to be added. The step won’t be a problem, but I’m not sure how to solve the ventilator detail yet.

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AC 10364, tool/supply car. Like 10352, it just needs the addition of roof vents (although a different sort) and a stirrup step under the door to finish off.

The photo loses some of the detail and character of the weathering, and this car actually ended up a fair bit dirtier than the prototype photos of this specific car that I was working from, but it’s not atypical of other cars in the series, and I actually like the final look, so I think I can live with that.

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AC 2906, general service boxcar. I sanded the paint patch a little to let some of the original “Ontario’s Development Road” logo show through a bit.

Like the other two cars this car received a general grunge with the airbrush and streaking and detail work with pan pastels. I also tried to get a bit of rust splotching going on in the door using a little bit of acrylic paint and pastels. The weathering isn’t quite to the level of some other things I’ve seen online (some of which will blow your mind) but it’s serviceable and I’m still learning and getting the hang of it.


(This is post #200 published to this blog!)

ONT 9′ Door Boxcar Rebuild (AC 2917)

A while back I stripped the paint on a handful of True Line Trains 40′ Ontario Northland boxcars in preparation for modifying and repainting them as cars acquired second hand by the Algoma Central for LCL and company service. Naturally, these then sat on the workbench for a while awaiting detailing and painting while I tackled other projects. Last night I pulled these back out in order to start finishing off the details and get them ready for painting.

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First up is this car which will end up representing AC 2917. This car was built in 1947-48 by National Steel Car for Ontario Northland and rebuilt by the ONR in the early 1960s with a 9′ door opening. This rebuild required reinforcing of the side sill below the door opening and new door tracks. Note that the new doors used were taller than the original doors, being meant for a 10’6″ interior height car while the Ontario Northland boxcars were older cars with a 10’0″ interior height, so the door tracks in addition to being longer to accommodate the larger size of the door are mounted lower down.

The doors on the True Line model are unfortunately molded as part of the car body, so the first step of the major modification was to cut this opening out entirely. The side sills also had to be carefully cut off along the bottom edge of the car body so that new side sills and door tracks cut from styrene strip could be added. I don’t really recall where the doors came from originally, I pulled them out of my parts box where they’ve been for a while.

After removing the ladders and brake detail, original mounting holes were filled in with round styrene rod and the ladders were shortened and reattached. Tackboards on the doors and ends are original parts from the model relocated. The brake wheel housing was also remounted lower down.

This car just requires a few more of the brake detail parts to be re-applied on the “B” end of the car, and also the addition of a new horizontal grab iron on each end (I couldn’t find my small diameter brass wire last night) to complete the detailing. Then it should be ready for the paint shop.

I have a few more cars that basically just need all of the ladder and brake detailing work done which I hope to complete over the next week and then I should have a small fleet of about half a dozen ex-Ontario Northland boxcars for work and wayfreight service.