Another ex-ONT 40′ Boxcar for Work Service: AC 10352

Here’s another jade green Ontario Northland boxcar that I have in my shop as a companion to the handful of 2900 series boxcars rostered by the ACR for LCL or company service duties. This one will be modeled as work storage car AC 10352. The 10xxx series range on the Algoma Central was reserved for cars specifically assigned to work and maintenance service. This car was likely in service as a tool or materials storage car for work train service.

On this car the original markings were covered over with a large grey-green paint patch. Apart from the more extensive paint patching, this car also features new placard holders on the doors and ends and ventilators on the centreline of the roof.

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The car body all masked off for painting the paint patches.

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To paint the patches, I rather unscientifically mixed “Grimy Black” into some “NYC Jade Green” until I had a grey-green colour I liked, and then sprayed it on using my airbrush.

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After the paint had dried, I peeled off the tape and remounted the car’s floor/underframe in the body. I think the colour of the patches came out quite nicely.

I also touched up the roofwalk supports and the spots on the ends where the tops of the ladders and the original brake hardware locations on this car and the AC 2906 from the other day with a little bit of NYC Jade Green straight out of the bottle, which is a perfect match to the jade green on the TrueLine Trains model for touching up.

Now it’s just a matter of re-working the ladders and brake hardware into their lowered position for these two cars, plus a few more ONT brown cars that will receive similar treatments into either 2900 or 10000 series cars.

I’ll also need to find some detail parts for the ventilators on the roof of this car.

AC 2902-2915 series ex-ONT boxcars from TrueLine Trains’ 40′ NSC boxcar – Part 1

In the late 1970s to early 1980s the Algoma Central acquired some secondhand equipment from northern Ontario’s other regional railroad, the Ontario Northland Railway. This consisted of about 30 open hoppers acquired in 1978 for general service (basically meaning sinter from Wawa) and a number of old 40′ boxcars. Quite a number of former Ontario Northland boxcars ended up with 10000 series work service numbers as tool and storage cars, and a small handful received standard fleet numbered in the 2902-2914 series. These cars were used for the railways own local on-line freight service, hauling company supplies and materials, express and less than carload traffic to various remote places along the line, for which the railroad was the only way to bring in any sort of supplies or building materials. The railway used to run a weekly wayfreight for this service. I consider it highly unlikely that these cars ever left AC rails.

These boxcars were originally built in 1947-48 for the Ontario Northland by National Steel Car in Hamilton, ON. A few years ago, True Line Trains made modeling these cars easier by producing a ready-to-run model of this car, which was exclusively rostered (as original purchasers) by Canadian National and Ontario Northland.

These cars did receive a few modifications though, so a little bit of work to the model is required.

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Here’s AC 2915 at the Steelton shops in 2004. The car’s running boards have been removed (a common modification as roof running boards on boxcars were banned from interchange service on all railways in the 1970s) and interestingly, the brake wheel on the end of the car has also been relocated to a lower mounting.

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The first step obviously is to remove the running board (roof walk) from the car. It’s best to shear the mounting pins as you do this, or once removed, cut off the mounting pins and glue them back into the body mounting holes to plug them up. On the left side of the picture above, you can see how the mounting pins are located in the middle of several of the running board supports molded into the roof. While good for hiding the mounting pins when the running boards are installed, it’s a little visible when the running boards are removed. So I used a needle file to file the rounded housing around the mounting pin off into a flat running board support like all the others on the car.

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The next step is to similarly (and *carefully*) remove the ladders and end hardware details from the car, since the ladders will need to be cut down in height, and the brake wheel mounting reinstalled at the lower height. I cut the ladders off after the 5th rung from the bottom, following reference photographs.

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While I had everything removed, I didn’t like how far away from the side of the car the tack boards were mounted, so I trimmed the back off the tack board so that when I glue it back on using CA glue, the tack board is much more snug to the end of the car.

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While most of the cars in this series were in the Ontario Northland’s early brown paint scheme (like the 2915 at the top of this post), this particular car will be given the road number AC 2906, which was in the Ontario Northland’s jade green colours. I have several more of the True Line Trains cars in both jade and brown, so more of the brown cars will join this one.

The patching out of the former Ontario Northland name and logo was clearly done with a paint roller on the prototype cars, so I took out some mineral brown paint and hand painted the patchwork with a small brush.

That’s as far as I’ve gotten so far; the next step will be to remount the ladders and brake hardware, renumber the car with stencil decals and weather it. All in all, a pretty straightforward job however, made easy by TrueLine’s ready-to-run Ontario Northland models.

A couple of CP boxcars lettered

Almost finished off the lettering on another pair of CP 40′ standard boxcars, plus the ex-International of Maine roofless woodchip boxcar.

The lettering on all three is again from CDS dry transfer sets, with ACI labels, consolidated stencils, U-1 wheel inspection dots and some detail lettering from various Microscale sets.

The three cars just need a few finishing touches like installing trucks and couplers, then to be clear-coated and heavily weathered for service in the 1980s.

CP 257210:

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CP 259546:

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CP 31236:

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A trio of Boxcars in the Paint Shop

This evening I sat down at the spray booth and painted these three cars boxcar brown:

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The three cars are the CP woodchip car from my previous post, and another pair of 40′ boxcars that will also be lettered for Canadian Pacific.

This at least moves these three cars one step closer to completion. It’ll be nice to start getting some of these projects that have been kicking around on the back burner for so long actually finished up and off the workbench when I have so many other projects either in progress or wanting to be done. 🙂

CP Woodchip Boxcar – 6′ Chip Doors

In the late 1970s and early 1980s, Canadian Pacific converted several hundred old 40′ boxcars into woodchip gondolas via the simple expedient of cutting away the roofs of the cars. While there were some variations (including some older International of Maine conversions that had the height of the sides extended and doors widened to 8′) the standard conversion in the 1980s was a simple 40′ boxcar with standard 6′ door with the roof cut away and the original sliding doors replaced with a two-piece hinged wooden door.

Source cars for these conversions were drawn from various different original series, and there’s a lot of variation in these converted cars.

The mill at Dubreuilville shipped out large amounts of woodchips in cars supplied by Canadian Pacific to pulp mills along the Lake Superior north shore at Marathon or Terrace Bay. So I can use a collection of CP woodchip service cars for this traffic. The ACR would have handled these cars just the short distance between Dubreuilville and Franz. Extra empties were apparently typically stored in the siding at Wanda, between Dubreuilville and Franz.

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This car is a Intermountain kit for a Pullman-Standard “PS-1” 40′ boxcar. (“PS-1” was actually Pullman-Standard’s catalog designation for ANY boxcar they produced, although model railroaders have (somewhat erroneously) come to associate the term with just Pullman-Standard’s earlier post-war designs.) The body details are assembled pretty much as according to the kit although the roof and doors are left out.

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The main visual feature of the car (apart from the missing roof) is the new chip doors, which necessitated the scratchbuilding of said doors from styrene.

The new door is a piece of .020″ styrene sheet cut to fit the door opening, trimmed with .010″x.060″ strip for the edges of the door panel. The horizontal door locking bar and the “mounting pads” under the hinges are pieces of .010″x.040″ strip. The flat parts of the door hinges are represented by pieces of .005″ styrene, basically eyeballed and cut with a razor blade, and the actual hinge parts at the edge of the door, and the vertical locking bar at the top of the door are bits of thin brass wire.

The bottom hinge plate at the foot of the door is a piece of .015″x.156″ strip with a .020″x.020″ trim piece along the top.

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Because the car is open, and thus has little or no way to hide any weight, I inserted a styrene false floor into the car which hides a thin layer of sheet lead flashing to give the car weight.

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The roofs on most of these cars were removed simply by torching out the panels in between the roof ribs (carlines). Most of these cars kept these ribs in place to hold the car together, but over time these got banged up and damaged and cars would be missing many of them. I used T-section styrene shapes to make a representation of these remaining roof ribs, leaving several out as “missing”.

This pretty much completes the major details of this particular car; next step is painting.