Algoma Central’s Home-Built Steam Generator Cars

When the Algoma Central dieselized in 1951-52, their varied roster of steam locomotives was replaced by a pair of SW8 switchers for duties in Steelton yard, and a fleet of 21 all-purpose GP7 road switchers for mainline power.

Unlike many other larger railroads that acquired some engines with optional built-in boilers to provide steam heat for passenger trains, the ACR opted for a standardized fleet of dual-purpose locomotives and none of their locomotive were ordered with steam generators. Instead, the ACR converted several cars in the Steelton car shops to act as stand-alone steam generators for passenger trains, allowing the entire locomotive fleet to be used in either freight or passenger service. Four cars, numbered AC 71-74 were custom built in the car shop on the underframes of old 40′ steel-braced wooden boxcars. One additional car, AC 76, was converted from baggage car 204, itself a conversion from a former US Army troop sleeper car from the Second World War.

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AC 72 at Steelton Yard in the early 1990s, courtesy Blair Smith. Coupled to the left and right are other steam generator cars converted from an old Northern Pacific steam locomotive auxiliary tender and a former US Army troop sleeper car.

I haven’t been doing much modelling work this summer on account of on top of the normal summer busyness I moved into a new home in mid-August. So there’s been a lot of preparation and settling in over the last while. Over the Labour Day long weekend however I was able to get a couple of projects out, and one of them is this scratchbuild of a pair of the home-built generator cars. AC 71 and 73 were retired and scrapped in the mid-late 1970s but 72 and 74 lasted in service through the 1980s and into the mid 1990s. Since the ACR locomotives did not have generators, every ACR passenger train would run with a generator car so I definitely have a need for some of these unique cars.

I actually started the sides and ends for this pair of cars quite some time ago, but have never wrote about them before now. The sides for one of the cars are almost complete, and the sides for the second car are still just blank rectangles requiring windows to be cut out yet. I did however do the basic fabrication for all four ends for the two cars. On the holiday Monday I was able to do the basic assembly of the first car using the completed sides.

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Sides and ends assembled, showing 2×6 ridge line for roof.

The dimensions for the sides and the window locations were worked out from photos and an ACR painting/lettering diagram in the Sault Ste. Marie Public Library Archives. It’s designed to fit over an Accurail underframe for their 40′ wood boxcar kit. (I’ve used this kit to model a trio of AC 3100-series boxcars, and these generator cars were built using underframes from retired cars from this series.)

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Basic car assembled with sides, ends and roof.

The sides and ends are cut from .040″ styrene, with basic end details added using various sizes of styrene strip. There’s a lot more to do there yet though, so stay tuned. The side windows have some framing trimmed around the openings using thin strip to replicate the prototype frame. More work needs to be done yet to actually model the window sashes within the frame, and to frame and model the doors.

Note that the car sides are not mirror imaged – the door is to the left-hand end on both sides.

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Detail of window framing.

That’s about as far as I’ve gotten so far, although I’m hoping to chip away at making more progress on this project over the next week or so. Probably starting with getting the sides for the second car completed so that both cars will be at the same point in order to progress forward with the finer detailing on both cars at once.

Lumber Wrap Assortment #11

Decker Lake (Burns Lake, BC) – ~2005-2012 *Revised*
PDF | XLSXPrototype

Domtar – ~2000-2010 *3.5′ Bundle*
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Nechako Lumber (Vanderhoof, BC) – ~2010
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Riverside-TOLKO (Kelowna, BC) – ~2005-2015
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Riverside-TOLKO (Kelowna, BC) – ~2005-2015 *3.5′ Bundle*
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TOLKO – ~2005-2015
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Freight Car Friday #55 – AC 3809

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For this installment of Freight Car Friday we turn the clock way back to May 6, 1957 to look at one of the Algoma Central’s 48’6″ drop-end mill gondolas in its original 1947 as-delivered paint and lettering.

The lighting is a little dark and the image is of course in Black and White, so it doesn’t convey colour information, but this early spartan scheme (dressed up with the bear logo towards the right-hand end of the car side) features a black car body with white lettering – except the rings encircling the bear logo are in red. This paint scheme was typical of all AC steel gondolas from the late 1940s and was also applied to the home-built 39′ and 40′ gondolas in the 4601-4804 series.

While the billboard lettering with the ALGOMA CENTRAL name spelled out across the car side in 24″ tall letters and the bear herald in the centre is more familiar to most fans and modelers, and was applied to these cars n later years, the original delivery of these cars predates the first use of that lettering in 1958 on the new 52’6″ cars. (Also note that the familiar image of the billboard lettering is of a black car with white lettering, the original late 1950s version of this scheme had the car body painted brown. This only lasted a few years, and early 1960s repaints were in black.)

Photograph by Walter E. Frost, City of Vancouver Archives collection. (ref. no. CVA 447-1680)

Freight Car Friday #54 – Tank Car Stripes

Earlier this week I received a package in the mail with a collection of new-old stock Atlas tank car models from the very early 2000s that I managed to scare up on eBay. Among other things, included were a few of these ACFX chlorine service tank cars with the orange band that I’ve been looking for for a while, as it’s really something that places a setting as “post-1980 Canadian railway”.

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The car is in a generic ACF lease scheme but that orange band tells a story – a specifically Canadian and ‘eighties one. During the 1980s, there was a short-lived Canadian government regulation requiring pressurized tank cars suitable for carrying hazardous compressed gases (both flammable and toxic inhalation hazards) to be painted with a bright orange horizontal band around the middle of the car as a very visible marker to first responder crews in the event of an incident. Non-pressurized cars did not receive these markings.

Although I can’t find a particular written source at hand, the common telling is that this regulation was one of the measures instituted in the aftermath of the infamous 1979 Mississauga wreck. Several factors however led to the eventual dropping of this requirement after a few years: a lack of universal adoption (as this was not a requirement in the United States, and it takes a number of years to apply the new lettering standards to an entire fleet of existing cars) and the eventual realization that when the paint burned off in a fire the visual cue wasn’t all that useful…

So the orange stripe was dropped, but even today if you’re lucky you can still come across older tank cars built or repainted in the 1980s that haven’t been repainted since and still show the stripe, although 30 years of repaints and retirements have seriously thinned their ranks.

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I photographed the CGTX car above in a CN train at Copetown, Ontario in March of 2007 and the Procor car below was photographed just outside Sarnia in October 2014. Even 10-15 years ago in the early 2000s you could see the orange stripes a fair bit more often still on CGTX, CITX/DCTX and PROX cars and while fewer and farther between now, there are still survivors out there today that make for a splash of interest in a passing train.

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Gondola Details and Dimensional Information

I had some requests for some more details on the dimensions and parts used in the scratch build of these two gondolas, so I’ve scanned my rough sketches for the post spacings and overall dimensions, and will attempt to provide some further details of specific measurements and strip sizes below.

I posted a scan of my scale drawing that I used as my official guide in my previous post, here are the rough sketches with a few more spacing dimensions jotted down.

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AC 4601-4803 rib spacing sketch, not to scale. (Click on image to enlarge)

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AC 4804-4850 rib spacing sketch, not to scale.

Also, for reference, here are actual dimensions from a 1960s Official Railway Equipment Register for the two series:

4601-4603 4804-4850
I.L. 39’5″ 40’10”
I.W. 8’11” 9’0″
I.H. 4’0″ 4’0″
O.L. 40’0″ 41’8″
Ex.W. 9’9″ 9’10”
Ex.H. 7’11”

Sides

Height of the side pieces (cut from .020′ sheet) is five scale feet, even. Overall length of the sides is 40′ for the 4601-4803 cars or 41′ for the 4804-4850 cars. (This probably shortens the inside length a little, but the scale foot difference and the different rib spacing makes a pretty good difference between the cars.)

For boom cars 10587 (ex 4601-4803) or 10588 (ex 4804-4850) the angled cut out reduces the end height by 2’6″ and runs in 7’9″ from the end.

Top chord along the top edge is .010x.080″ strip.

Drop Sills

For the drop side reinforcement, I cut the pieces from .040’x.060′ strip (.060′ in the vertical direction). I started the drop 6′ in from the end on both cars. The horizontal drop portion is 10’6″ on the 4601-4803 cars or 13’6″ on the 4804-4850 cars, centred. The bottom edge of the fishbelly is 1’6″ below the edge of the side sheet.

Ribs

The prototype cars actually appear to have ribs that are a Z angle, which isn’t too hard to custom fabricate (I’ve done it before), except for the rounded off bottom bit. I ended up just making them a little more solid on this pair of cars, using plain .040x.040′ square strip on a .010x.060′ flange piece. The square stock is not centred on the flange, but aligned to one edge. Note when installing the ribs that the flange edge faces away from the centre of the car. (i.e. the “open” end of the Z would face the centreline of the car.

The height of the rib pieces then is of course cut to length – 5’6″ near the car ends, 6’6″ in the centre and cut to size when placed over the angled part of the drop.

See above diagrams for spacing.

Corners and Ends

Ends are .020″ styrene sheet again like the sides, and 9 scale feet wide.

The corners are trimmed up with .010x.080″ strip. Rivet decals will be applied later to the corner strips and at places along the bottom edge of the side.

The end bracing is .010x.060″ strip applied flat to the end sheet, and a .010x.030″ strip applied on edge on top of that to form the distinctive T section stiffening ribs.

Floor and Underframe

The styrene floor is also .020 sheet, cut to fit within the assembled body sides and ends. I used .080 spacer strips to recess it from the bottom edge, and I’m planning to apply a wood floor with 1x? strip after the body is painted.

The bolsters are built up from styrene to an overall depth of .165″ for the truck mounting following similar commercial parts. This seems to be about the right height, although may still require an adjustment washer. (I’m really hoping it doesn’t end up too far off.)

I used a piece of lead sheet for the weight (we had some old leftover flashing at the club – I’m not sure how readily available the lead sheet is still these days but there must be somewhere to find it) and then built up the underframe on top of that. The centre sills are .040 sheet and should roughly match the profile of the sides. The rest is all cut to fit to give an impression of the framework.

Lots more to be done yet, but I think that covers the current build progress so far. Hope this is of interest or help to those curious. This is an interesting build so far, and it’s been fun to have some questions and feedback.